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Universal Batch IntensiQuench (UBQI)

A spin-off of our successful UBQA furnace design, the UBQI was developed for the growing IntensiQuench® market. Intensive quenching is a very rapid and uniform cooling of steel parts that causes the simultaneous formation of martensite throughout the whole part surface creating a firm shell. The strong martensite case or shell minimizes part distortion.

Metallurgical Processes:

Neutral Hardening, Carburizing, Carbonitriding, Normalizing, and Annealing

Types of Products:

Drive and Axle Components, Transmission Components, Shafts, Fasteners, Bearing Components and Precision Machined Components

Unique Features:

  • Available stock sizes:
    • 24”x 36”x 24” (610mm x 915mm x 610 mm) 1100 lb/500 kg capacity
    • 36”x 48”x 36” (915mm x 1220mm x 915mm) 3500 lb/1600kg capacity)
    • 36”x 72”x 36” (915mm x 1830mm x 915 mm) 6000 lb/2730 kg capacity)
  • Normal operating temperature of 1450 – 1750°F (790– 955°C) with a maximum of 2000°F (1100°C)
  • Excellent temperature uniformity
  • Gas or electric options
  • Robust stiff chain rear handler with cast push / pull head
  • Bung mounted air cooled fan
  • Pneumatic quench elevator with specially designed corner guides to provide smooth motion and trouble-free operation
  • Intermediate transfer / purge chamber
  • Horizontal or vertically mounted U-tubes with AFC-Holcroft’s In-Situ recuperators
  • Water quench system
  • Standard access ladder and catwalk for ease of maintenance
  • Batchmaster II operating system to provide operational control, standard recipes and recipe management
  • Some of the available options include:
    • Top mounted jib crane
    • Transfer car (single or double ended) (UBTC)
    • Temper furnace (UBT)
    • Scissors lift (USL)
    • Stationary load table (UST)
    • Fully automated system
    • SCADA (supervisory control and data acquisition) system
    • EZ™ Endothermic Generator

IntensiQuench® is a registered trademark of IQ Technologies

 



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AFC-Holcroft World Headquarters

49630 Pontiac Trail 
Wixom, MI 48393 USA 
Sales@afc-holcroft.com 
Ph. 248-624-8191

AFC-Holcroft Europe

42, rue Émile-Boéchat 
2800 Delémont 
Switzerland 
Europe@afc-holcroft.com
Ph. +41 32 475 56 16

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AFC-Holcroft Asian Operations

Unit 1912-1913, Founder Tower
No. 1122 Xin Jin Qiao Road
Pudong, Shanghai 201206, P. R. China
Asia@afc-holcroft.com
Ph. +86 21 5899 9100