Universal Batch Quench Austemper (UBQA)

Metallurgical Processes:

Neutral Hardening, Carburizing, Carbo Austempering, Normalizing, Annealing, Austempering steel and Austempering ductile iron (ADI)

Types of Products:

Drive and Axle Components, Transmission Components, Shafts, Fasteners, Bearing Components, Gears, Castings, Forgings and Precision Machined Components

Unique Features:

  • Available stock sizes:
    • 36”x 48”x 36” (915 mm x 1220 mm x 915 mm) 3,500 lb (1587 kg) capacity
    • 36”x 72”x 36” (915 mm x 1830 mm x 915 mm 6,000 lb (2722 kg) capacity
    • 36" x 72" x 56" (915 mm x 1830 mm x 1422 mm) 6,000 lb (2722 kg) capacity
    • 54”x 72”x 56” (1370 mm x 1830 mm x 1422 mm) 8,800 lb (3991 kg) capacity
    • 84" x 96" x 56" (2133 x 2438 mm x 1422 mm) 20,000 lb (9072 kg) capacity
  • Excellent temperature uniformity
  • Gas or electric options
  • Robust stiff chain rear handler with cast push / pull head
  • Bung mounted air cooled fan
  • Pneumatic quench elevator with specially designed corner guides to provide smooth motion and trouble-free operation
  • Intermediate transfer / purge chamber
  • Horizontal mounted U-tubes with AFC-Holcroft In-Situ recuperators
  • Internal austemper quench system operates in a temperature range of 350°F – 800°F (180°C – 430°C)
  • Patented water injection system provides quench severities equivalent to a water quench and can through harden up to 6” (153mm) thick cross sections
  • Standard access ladder and catwalk for ease of maintenance
  • Batchmaster II operating system to provide operational control, standard recipes and recipe management
  • Some of the available options include:
    • Salt reclaim system
    • Top mounted jib crane
    • Transfer car (single or double ended) (UBTC)
    • Temper furnace (UBT)
    • Dunk washer (UBW)
    • Dunk rinse (UBR)
    • Scissors lift (USL)
    • Stationary load table (UST)
    • Fully automated system
    • SCADA (supervisory control and data acquisition) system
    • EZ™ Endothermic Generator

UBQA 3DB

 



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AFC-Holcroft World Headquarters

49630 Pontiac Trail 
Wixom, MI 48393 USA 
Sales@afc-holcroft.com 
Ph. 248-624-8191

AFC-Holcroft Europe

42, rue Émile-Boéchat 
2800 Delémont 
Switzerland 
Europe@afc-holcroft.com
Ph. +41 32 475 56 16

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AFC-Holcroft Asian Operations

Unit 1912-1913, Founder Tower
No. 1122 Xin Jin Qiao Road
Pudong, Shanghai 201206, P. R. China
Asia@afc-holcroft.com
Ph. +86 21 5899 9100