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Pusher Furnace Systems

AFC-Holcroft Pusher Furnaces – high-volume thermal-processing systems for precision production

Product details

  • Process TypeHigh-volume continuous pusher furnace system
  • Heat Treatment CapabilityAnnealing, stress relieving, solution treating, and aging
  • Furnace ConfigurationSingle- to six-row designs
  • Chamber DesignSingle-unit or multi-chamber configuration for independent process control
  • Quench System OptionsOil, molten salt, water, polymer, caustic, or high-pressure gas quench
Pusher-type furnace
Proven continuous technology for maximum output and precision

AFC-Holcroft pusher furnaces combine robust engineering with advanced atmosphere management to deliver high production rates and precise metallurgical control. Their modular multi-chamber design ensures independent zone regulation and easy service access. Built using standard building-block components, each system is custom-designed to fit available space and production needs while maintaining industry-leading uptime and process stability.

Additional technical features

  • Single to six-row layouts with straight-through or side-entry arrangements.

  • Modular multi-chamber construction for precise temperature and atmosphere control.

  • Tray-hearth skid rails made from silicon carbide or high-alumina materials; segmented for easy replacement.

  • Exclusive “Alligator” door system for automatic resealing and safe pressure relief.

  • Captive-chain tray transfer mechanism (horizontal or vertical) in sealed housing for longer life and reduced floor space requirements.

  • Main pusher mechanism with recirculating ball nut and screw, automatically retracts under jam or overload conditions.

  • Atmosphere circulation systems: roof or sidewall fans, including patented dual-flow design for uniform heat and carbon potential.

  • Heating system options: single-ended and U-type radiant tubes (fossil fuel or electric), internal/external recuperators reduce fuel use by up to 30 %

  • Quench systems: agitation via propeller or submerged pump for dense loads in oil, water, polymer or salt media

  • CFD (computational fluid dynamics) modeling used for design optimization, fixture analysis and process simulation

Pusher-Furnaces

Key Benefits for Your Operation

High throughput and uptime
Continuous flow design delivers maximum output and 24/7 reliability.

Process precision
Independent zone control and dual-flow fans ensure tight tolerances and uniform results.

Low maintenance costs
Segmented skid rails and accessible components simplify service.

Flexible layouts
Straight-through or multi-row arrangements fit most plant spaces.

Energy efficiency
Recuperators reduce fuel consumption by up to 30 %.

Proven engineering
Decades of AFC-Holcroft experience and CFD-verified design for optimized performance.

Technical Data
Typical Pusher Furnace Specifications

The following table shows the available sizes and batch data of the Typical Pusher Furnace

Gallery
Our Service & Support
Reliable service throughout your entire system lifecycle

We support our customers throughout the entire lifecycle of their systems – from commissioning to ongoing operation, modernization and digital integration.

Questions & Answers
FAQ – AFC-Holcroft Pusher Furnaces
A continuous heat-treat system that pushes loads through successive heating, soak and quench zones for precise and repeatable results.<br>
Proprietary features such as the Alligator door, dual-flow atmosphere fans and recirculating ball-screw pusher mechanism deliver superior process control and long-term durability.<br>
From single-row straight-through units to six-row multi-chamber designs with independent temperature and atmosphere zones.<br>
Oil (hot/cold), water, polymer, molten salt or high-pressure gas quenching can be integrated within the same line for maximum flexibility.<br>
Through CFD-based system design, which optimizes gas flow and heat distribution to minimize energy consumption and improve part uniformity.<br>
Get in Touch

Connect With Our Team - Talk to an AFC-Holcroft Specialist

Get guidance on equipment selection, process requirements, upgrades, or technical support for your application.

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